PP PE PVC Plastic Pulverizer Grinding Machine Milling Machine
Product Description
I. Product Overview
PE PP miller are primarily used to process PE/PP granules or crushed materials into fine powder. It is a core piece of equipment in the rotational molding industry and is also widely used in polymer modification and plastic recycling. Its characteristics include high output, uniform powder particle size, and good flowability.
II. Core Component Analysis
1. Grinding Rotor & Disc Blades
High-speed rotor: Employs a precision-balanced rotor disc, typically rotating at 3000-4000 rpm.
Blade design: PE/PP grinding mills use multiple sets of small blades. The blades are mostly made of high-hardness, wear-resistant steel, providing excellent impact resistance and preventing breakage during high-speed grinding.
2. Airstream System
Core function: Unlike PVC miller, PE/PP Pulverizer heavily rely on high airflow. The airflow not only carries the finished powder out of the grinding chamber but also plays a crucial role in physical cooling.
Material Conveying: A high-power induced draft fan ensures short material residence time within the mill cavity, preventing excessive temperature rise and powder agglomeration.
3. Heavy-Duty Bearing
Configuration: Due to the extremely high rotational speed, imported high-temperature bearings are used.
Lubrication: Equipped with an automatic or centralized grease supply system to ensure the bearings do not overheat or become damaged during 24-hour continuous operation.
4. Temperature Monitoring System
Intelligent Monitoring: A temperature sensor is installed at the grinding chamber outlet.
Interlock Protection: When the temperature inside the chamber exceeds the set value (e.g., 65ºC), the feeding system will automatically slow down or stop to prevent PE from melting and seizing the bearings.
5. Cyclone & Airlock
Cyclone Separation: A high-efficiency cyclone collector accurately separates air from powder, reducing dust spillage.
Air shut-off valve: The bottom adopts a rotary discharge valve to ensure smooth material discharge and no air leakage.
III. Technical Highlights of PE/PP Miller
| Features |
Advantages |
| Output Advantage |
At the same power level, the output of a dedicated PE grinding mill is 30% higher than that of general-purpose models. |
| Mesh Size Range |
Easily adjustable from 20-100 mesh, meeting the requirements of rotational molding powders. |
| Convenient Maintenance |
The casing is hydraulically or manually opened; cleaning the grinding chamber and replacing the blades takes only 15-30 minutes. |
| Low Energy Consumption |
Optimized airflow dynamics design significantly reduces the electricity cost per ton of powder. |
IV. Model Reference Table (Common Specifications)
| Model |
MP-400 |
MP-500 |
MP-600 |
MP-800 |
| Diameter of milling chamber(mm) |
350 |
500 |
600 |
800 |
| Motor power(kw) |
22-30 |
37-45 |
55 |
75 |
| Cooling |
Water cooling + natural cooling |
| Air Blower power(kw) |
3 |
4 |
5.5 |
7.5 |
| Powder Fineness |
20 to 80mm adjustable |
| Output (kg/h) |
100-120 |
150-200 |
250-300 |
350-500 |
| Dimension (mm) |
1800×1600×3800 |
1900×1700×3900 |
1900×1500×3000 |
2300×1900×4100 |
| Weight (kg) |
1300 |
1600 |
1500 |
3200 |
PE PP PET Pulverizer (Disc Type)
Main features of PE LDPE LLDPE Pulverizer:
1.Low power consumption, high capacity
2.Simple structure and easy installation.
3.Host with the wind ,water circulation cooling system.
4.This Plastic pulverizer can deal with PE, HDPE, LLDPE, LDPE, ABS, EVA etc.
2, PVC Pulverizer (Rotor Type)
Main features
1. The capacity of this model is higher than other kind of miller.
2. Equipped with dust collection device to reduce dust pollution.
3. Close blower for discharge can reduce labor intensity of worker and save money for clients.
4.The cover of main machine can be opened for maintain.
5.The cooling system include the water and wind cooling for the machine body.
Technical Parameters
| Model |
SMF-400 |
SMF-500 |
SMF-600 |
SMF-800 |
Remarks |
| Main Motor power (kw) |
30 |
37 |
45-55 |
55-75 |
Power core, determining grinding efficiency |
| Rotor Diameter (mm) |
φ400 |
φ500 |
φ600 |
φ800 |
The larger the rotor diameter, the greater the centrifugal force and grinding area |
Capacity (kg/h)
(PVC 20-80 mesh) |
80-150 |
150-250 |
250-400 |
400-600 |
Depends on material hardness and fineness requirements |
| Material of conveying pipe |
Stainless steel |
Stainless steel |
Stainless steel |
Stainless steel |
|
| Cooling |
Wind cooling +water cooling |
Enhanced dual-circulation water cooling |
High-power operation requires high-efficiency water cooling |
| Auxiliary Equipment Power |
1.1kw |
Approx: 5.5 kW |
Approx: 8.5 kW |
Approx: 13 kW |
induced draft fan, vibrating screen, and airlock fan |
| Footage Area (L×W×H) |
1.8×1.5×3.2m |
2.0×1.8×3.5m |
2.2×1.8×3.8m |
2.7×2.1×3.8m |
Vertical height (hopper position) needs to be considered |
III. Core Component
1. Grinding Blade
Material: Made of high-quality alloy tool steel (such as SKD-11), vacuum heat-treated for high hardness and excellent wear resistance.
Design: The new cutter structure increases the collision frequency of materials within the grinding chamber. The blades can be re-sharpened and reused after wear, significantly reducing consumable costs.
2.Precision Bearing System
Brand: Standard configuration includes bearings from well-known brands (such as NSK or ZWZ), ensuring excellent stability of the spindle at high speeds.
Sealing: Employs a multi-layered dustproof sealing design to effectively prevent micro-powder from entering the bearing and causing jamming.
3.Cooling System
Grinding chamber is equipped with a densely packed water circulation jacket.
Function: PVC is highly heat-sensitive; the water cooling system effectively removes the large amount of heat generated during grinding, preventing the material from melting or discoloring inside the chamber, thus ensuring powder quality.
4.Vibrating Sieve System
Function: The ground powder is filtered through a vibrating screen. Fine powder that meets the standards enters the collection bin, while coarse powder that does not meet the standards is automatically returned to the grinding chamber for secondary grinding through the return pipe.
Advantages: Ensures consistent powder mesh size and achieves closed-loop automated operation.
5.Pulse Dust Collector System
Environmentally friendly: Employs bag or cartridge filter dust collection, providing high filtration accuracy.
Environment: Ensures no dust spillage from the production workshop, meeting modern industrial environmental standards while protecting workers' respiratory health.
IV. Technical Highlights
| Features |
Technical Advantages |
| High Output |
Compared to traditional grinding mills of the same power, output is increased by 20%-40%. |
| Adjustable Fineness |
Powder mesh size can be easily controlled by adjusting the cutter head gap. |
| Easy Operation |
The openable door design facilitates daily cleaning and cutter maintenance. |
| High Automation |
The entire process of feeding, grinding, conveying, screening, and dust removal is automated. |
Detailed Photos
Company Profile
FAQ
Q1: Are you trading company or manufacturer?
A1: We are one of professional manufacturer for Plastic extrusion machine and recycling machine in China more than 20 years.
Q2: How can I get to your factory for a visit?
A2: My factory is located in Zhangjiagang City, Suzhou, Jiangsu Province. Nearby airports include Shanghai Hongqiao & Pudong Airports, Wuxi Shuofang Airport, and Nantong Xingdong Airport. Alternatively, you can take the high-speed rail to Zhangjiagang Railway Station. We will pick you up from the airport or railway station to visit my factory and discuss business.
Q3: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 45-60 days if the goods are not in stock, it is according to what kind of machine you need.
Q4: What is your terms of payment ?
A: 30% T/T in advance ,70% balance before shipment or Negotiable
Q5: What kind of after-sales services can you provide?
First, after you confirm your order, we will contact you via email or online to confirm the machine specifications and product requirements in detail to ensure we provide the correct service.
Once the machines are ready, we will notify you to conduct on-site testing and inspect all details until everything is clear. We can also demonstrate all testing processes and machine details to you via online video conference.
After the machine is delivered to your factory, we will send you the machine layout diagram and electrical/plumbing connection diagram in advance to facilitate your factory's preparation. If needed, our engineers can come to your factory to assist with installation, testing, and operation training.
For any issues that arise during the operation of the machines in the later stage, we offer 24-hour online rapid response to assist you in resuming normal production promptly.
If you have another question, please feel free to contact us as below
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